Geometry Errors are issued whenever ZEMAX is not sure how to trace a ray.  Common reasons involve ambiguity or error in how objects and surfaces are positioned in ZEMAX.  Some examples include:

  • Invalid Placement of Entry and Exit Ports in a hybrid mode.
  • Invalid Placement of Non-Sequential Sources
  • Invalid Construction of Solid Objects

You can use geometry errors that are issued to track down problems with the definition of your optical system.  Sometimes, geometry errors cannot be eliminated completely, and it is perfectly acceptable to have a few rays fail.  Typically, the error associated with these errors is minimal, and can be ignored. 

If interested in following through some examples which detect and diagnose geometry errors, you may read part II of this two part series:

Design Examples:  How To Locate Geometry Errors Part II


References

ZEMAX Optical Design Program User's Guide, ZEMAX Development Corporation